The journey of creating the first dedicated platform for robot-assisted (super)microsurgery in reconstructive surgery

Surgical interventions are demanding processes, which require agile decision-making and meticulous execution. Especially in microsurgery qualities such as dexterity, maneuverability, steadiness, and technical quality are of utmost importance. The expertise needed to perform these procedures is acquired through extensive training and clinical experience. Over time, the instruments become extensions of the surgeons’ hands. Notwithstanding, the surgical qualities required to perform microsurgery are limited to the individual surgeon and are susceptible to human fatigue, aging, and mindset. Undesired involuntary and inadvertent movement results in damage of tissue and substandard operation outcome [1]. Robot assistance can potentially overcome the aforementioned issues. Robot assistance provides filtering of tremor, enhances dexterity, and may enable more surgeons to perform (super)microsurgery. Incorporation of robotics in microsurgery would increase the quality of current microsurgical and supermicrosurgical procedures and create new possibilities in the field of (super)microsurgery. This master class article aims to describe the challenging journey of developing a dedicated robotic platform for (super)microsurgery—from inception to first introduction in a clinical setting.

From the 1970s onward, ideas have led to the development of the first (tele)robots in surgery [2]. Whether it was to operate on astronauts in space or to assist and function as supporting manipulators, the ideas have evolved into a new era of robot-assisted surgery. The first Food and Drug Administration–approved robot was the da Vinci Surgical System (Intuitive Surgical, Inc.) which has been used successfully in various surgical specialties, such as cardiac surgery, neurosurgery, and urology [3‐6]. This robotic system was designed for endoscopic surgery and has been successfully used for endoscopic harvesting and in setting of flaps [7, 8]. However, the system showed significant limitations when used for microsurgical anastomoses in free flap reconstruction [9‐13]. The actual idea of creating a dedicated robotic platform for microsurgery arose when the da Vinci system was used during the first robot-assisted microsurgical anastomosis in reconstructive microsurgery in 2007 [13]. In a mini-muscle TRAM-flap breast reconstruction, the arterial anastomosis on the internal mammary artery was performed using robot assistance. Although the anastomosis was successfully completed, the authors concluded that the system had many limitations for application in microsurgery. The limited optic magnification and the bulky and powerful instruments of the system were significant drawbacks for use in true microsurgery.

Based on this first experience with robot-assisted microsurgery, a Dutch collaboration between microsurgeons of the Maastricht University Medical Center (MUMC+, Maastricht, the Netherlands) and engineers of the Eindhoven University of Technology (TU/e, Eindhoven, the Netherlands) started the development of a dedicated robotic platform for (super)microsurgery: the Microsure Robot (MSR) [14]. Analyses of conventional methodologies and available alternative solutions were taken into account as a guideline for the appropriate requirements of the MSR. The development of the MSR was primarily focused on improving the surgeons’ performance by filtering tremor and scaling movements, while at the same time being easily integrated into the existing workflow and infrastructure in the operating theatre. Complementary to this, but not least important, were safety, ease-of-use, and cost-effectiveness.

Consequently, the design concept was transformed into a proof-of-concept. The system has previously been described in previous publications [15, 16]. This proof-of-concept consisted of (Figs. 1 and 2):

The setup of the MSR allows the surgeon to freely use a conventional surgical microscope in combination with the device. The unchanged proximity of the surgeon to the patient allows the surgeon to get a direct view and access to the surgical field at all times if necessary and the robotic arms can easily be moved aside to continue the microsurgical procedure manually. This flexibility in switching between robot-assisted and conventional microsurgery during the procedure allows hybrid operations to be performed. This reduces total surgical time by enabling high-precision robot assistance only for phases of the operation where this is necessary.

The system is based on a modular design, permitting it to be used in different configurations depending on the level of required robot assistance. Up to four robotic arms can be used simultaneously, allowing one or two operating surgeons to control them by means of the user interface.

During the surgical procedure, the robot is entirely covered in sterile draping, except for the sterilized adapters that can be loaded with genuine microsurgical instruments.

This feature of the robotic platform allows the surgeon to use his or her preferred original instruments and skill set yet having the additional benefits of tremor filtration and motion scaling. The small footprint of the MSR creates a virtually unchanged setup and workflow in the operating theatre with respect to the conventional approach.

The first preclinical experience of the MSR was previously shared in a study investigating its performance in microsurgical anastomosis on 2-mm silicone vessels (Fig. 3) [15]. Three participants with different levels of microsurgical training (an experienced microsurgeon, a resident in plastic surgery, and a medical student) each completed ten anastomoses by the conventional manual method and ten anastomoses using the MSR. All anastomoses were video recorded and photographed through a microscope. Time to perform the anastomosis was logged (from grasping the needle to cutting the last suture). Videos and photos were assessed by four experienced surgeons blinded to the subjects’ identity, using a modified version of the Structured Assessment of Microsurgical Skills (SAMS) (for the videos) [17], and spacing of sutures and quality of knots were analyzed (photos). Results showed that the total time to perform the anastomoses decreased from 32 to 13 min (manual procedures), and from 119 to 35 min (robot-assisted procedures). Improvement was also observed in the overall performance (manual 2.8 to 3.6 and robot 2.3 to 3.0) and indicative skill domains (manual 2.6 to 3.7 and robot 2.3 to 3.1) of the modified SAMS.

This study showed promising results of the feasibility of performing anastomoses using the MSR on silicone vessels in a pre-clinical setting. Although time to perform the anastomosis was longer using robot assistance, and quality assessed by the modified SAMS was lower compared with the conventional anastomoses, steeper learning curves were observed for the robot-assisted approach in both time and surgical skills.

Encouraged by the aforementioned study, we progressed in evaluating the feasibility of the MSR on anastomoses in an in vivo rat model (Fig. 4) [16]. The abdominal aorta and femoral artery in rats show good resemblance with the vessels used in (super)microsurgical free flap anastomosis [18]. The diameter of the aorta was 1.8 to 2.4 mm and the diameter of the femoral artery was 0.7 to 0.8 mm. In this study, one microsurgeon performed all anastomoses. Time to perform anastomosis was recorded, and quality of preparation, piercing, knot tying, and additional actions were analyzed. Furthermore, any adverse events were logged. In total, seven anastomoses were performed using the MSR (three anastomoses of the abdominal aorta and four of the femoral artery). As a reference, two additional anastomoses were performed using the conventional manual method. Time to perform an anastomosis was longer using the MSR, for both aorta and femoral artery (mean (range), 69 (53–87) minutes and 27 (26–29) minutes, respectively), as compared with the two manual anastomoses (19 and 12 min). All abdominal aorta anastomoses and three out of four femoral artery anastomoses were patent using the MSR. During the robotic procedures, nine adverse events occurred, including a robotic arm reset (n = 3), a system reset (n = 2), and a change of instruments (n = 3). The results of this in vivo rat model underlined the previous conclusion that the MSR is able to complete a microsurgical anastomosis. Again, time to perform the anastomosis was longer compared with the manual method. However, the results were solid enough to enter a next phase of the MSR.

Based on insights gained during the preclinical phase, a new and improved version of the MSR, Microsure’s MUSA (Microsure, Eindhoven, Tthe Netherlands) was built for evaluation in a clinical setting (Fig. 5a and b). This study is still in progress and data will be made available in the near future.

Evolution in technology has changed the possibilities in the medical field. Robot assistance in microsurgery can overcome human limitations in precision and ergonomics. Furthermore, additional benefits of robot assistance can be explored in the future as well, namely;

The initial idea of developing a robot that is dedicated to (super)microsurgery resulted in a platform that is feasible to perform (super)microsurgical anastomosis. Robot assistance enables tremor filtration and enhances dexterity and can train more surgeons for (super)microsurgery. It has the potential to increase the quality of current microsurgical and supermicrosurgical procedures and create new possibilities in the field of (super)microsurgery. The increasing importance of quality, patient safety, and cost efficiency will propel the development of new robotic technology for microsurgery. Further research and clinical testing are needed to use robot assistance to its full potential and open new possibilities in (super)microsurgery.